The key reason that the plastic fails is because people do not flush their coolant out regularly and also not run it with the correct concentration of red antifreeze.
Because of this, small particles of corrosion which is abrasive, gradually wear away the wall thickness of the insides of the plastic . The pipes then become weakened and snap off resulting in full coolant loss at the most inconvenient time!
I ensure my coolant is spotless and the HCV has been on the car for 16 years, I always use distilled water not tap water .
I have checked the plastic pipes by removing the hoses and none of them snapped off unlike newer cars that have the same valve fitted.
Think about how furred up the kettle gets with tap water in the uk , bits of that cannot be good for a coolant system , distilled water makes a big difference.
So that is hopefully the proof to my theory.
Reading on here previous posts of HCV failing early due to a design flaw that Fords modified.
Agreed I would avoid the chinese specials on ebay as the stepper motor valve , seals are known to fail.
I am going to give the following a try :
https://www.ebay.co.uk/itm/Heater-C...e=STRK:MEBIDX:IT&_trksid=p2057872.m2749.l2649
This part comes with a 5 year warranty, So they must be confident that it's ok .
I note that they have also sold over 4000 of them.
I will fit and report over time if there was any issues .
I will keep my working original as a spare.
:thumbs: