Dwighet said:
Now preparation..... Do I blast the underside down with my Karcher then wire brush all I can....
No. Iron and iron products are crystalline materials that are microporous to both liquids and gases that enter the inter-crystalline spaces. In other words, even when they look dry, they might well not be. The commercial sector uses water pressure sprays, but also has floor heater fans and scientists who have tested and told them exactly how long those fans have to be on for.
It's July, it's dry, it's a great time for this. Just go straight in with the wire brush.
Incidentally, rust itself is very hygroscopic (attracts water) so that's why rust makes more rust - like leaving a plate of table salt out in the garage overnight, in the morning it will be very damp, same thing.
Dwighet said:
Spray cavity wax in cavities and all surface areas...
I did just the cavity areas with the cavity wax and the surfaces all got brush painted with 4921 Underbody wax. Brush or spray, always do 2 coats of anything (allowing each to dry) to ensure you've covered properly and 4 coats on sharp corners - see, for example, how all the plates underneath the car have rust starting on their edges on this car? - http://www.pumapeople.com/stuff/1254334447/gallery_15801_274_73544.jpg" onclick="window.open(this.href);return false;
You could use the Vactan everywhere, but I did just existing/suspect corroding areas and obvious vulnerable areas, like brake lines, fuel tank,edges, seam folds, etc. Not all those areas are truly vulnerable, but they are damn tiresome if they were to rust through!
Inside the rear arches? - remove any excess rust. 2 coats of Vactan via spray or just squirt using a 5ml pipette to runoff point (access is tight in there) allowing both coats to dry. Follow with 2 coats of 3125 Cavity wax and you're done. With the cavity wax, it's even more important to allow each coat to dry as the volatiles (bit like white spirit) in the second coat will interact with the first and you could get runoff (coating too thin higher up)
Incidentally, here's what a Safety Data Sheet looks like. This is the one for RC 900 - https://www.google.com/url?q=http://www.dks.at/fileadmin/userdaten/datenblaetter/service_und_werkstattprodukte/en/Dinitrol_RC_900_1100810.pdf&sa=U&ved=0CBgQFjABahUKEwi-1NHekufGAhUF7BQKHZBWASM&usg=AFQjCNFPJx-Y2v4FYXvgq6-OvhH44H2RLw" onclick="window.open(this.href);return false;
Hope that all helps a bit.