The new temp sensor has not made any difference to the rad fan situation, so I've been doing a little research, and found this information (Yog may recognize!) on the pumapeople site:
QUOTE: 'You are looking about 104/105c for the low speed and 110c for the high speed.'
QUOTE: 'For cars in 99.5 to 00.25 my the engine cooling fan is switched using two relays depending on high or low speed. The two relays controlling this are K45 and K46. These both need two fuses, F28 (15a) and F36 (60a). If either is gone both relays will not work.
K46 feeds directly to the fan for the high speed function (110ish C from the digital dash read out) or it will sometimes kick in and out with the AC on if the lower speed is not working.
K45 also goes to the fan via the resistor pack in your photo. This will kick in approx 104c or all the time when the AC button is lit and compressor functioning. The thermal fuse can blow on this BUT if both speeds are inop I wouldn't do more than just doing a resistance check on it until you get the main fault sorted.'
I've checked the fuses and all are ok and this is confirmed as the fan will work on one speed.
So. If, according to the above information, on AC the rad fan kicks in/out on high speed if the low speed isn't working.
Mine does this so I assume my low speed isn't working... but my question is, 'Why didn't the high speed fan kick in when the temp gauge got that high!?'
I've just ran with the air con on but with the high speed relay pulled out.... no working fan at all. Even pulling the connector off the temp sensor won't kick it in.
I can now deduct the low speed don't work. How would I know if it's the resistor or the relay that's faulty...?